PHA through continuous, tunable, safe and sustainable production

Transforming biowastes through an innovative continuous flow-process into biodegradable PHA plastic

Replacing fossil sources by using organic municipal wastes and waste water treatment sludges as a feedstock, PHACTUS will produce biodegradable PHA at scale through a new, continuous flow process.

Ciclo waste, process, PHBV, recycle
3 kg PHA / day pilotTRL 3 → 6−60% carbon footprint< €3 per kg PHA3 grades of PHBV+25% productivityZero fossil feedstock

The mission

A first-of-its-kind continuous process to produce PHA from wastes

Conventional PHA production runs in stop-start batches: slow, costly and hard to scale. For the first time, PHACTUS uses an uninterrupted flow: mixed organic wastes and waste water sludges enter, microbial communities do the work, and ready-to-use biopolymers are produced.

The result is a closed-loop pathway from mixed residual urban waste to biodegradable PHBV, implemented through a scaled pilot plant, validating the economics and the chemistry together.

01 · Upstream

VFA production

Acidogenic fermentation turns the mixed organic fractions of municipal solid waste and waste water treatment sludges into volatile fatty acids.

02 · Production

PHA production

A continuous bioreactor selects microbes that accumulate PHA, monitored live with online sensors.

03 · Downstream

Recovery

PHBV at three purity grades (through no, aqueous or green-solvent extraction), ready for moulding and extrusion

By the numbers

Partners
0
Countries
0
Months
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EU funding
€ 0 M

News & updates

Latest from the lab.

October 20, 2026
Short conversations with the people behind the PHACTUS partner organisations, recorded for the project.
October 20, 2026
Short conversations with experts, recorded for the PHACTUS project.
October 2, 2026
PHACTUS is relevant to five Sustainable Development Goals, from decent work and innovation to responsible production and climate action.

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